Contract Manufacturing Sector

Multiple Iron Head Soldering Robot, COMET Series

The COMET series of automated soldering robots has been developed with many configurations to meet various end-user requirements. These systems are available with a range between 2 heads and 8 heads for maximum throughput. There can be from one to six axes programmable depending upon the application requirements.
The teaching position, tip temperature and soldering parameters can be entered using a large touch panel display. The programmable axes motor drivers can be either servo ot stepper motors.

COMET series Line up
COMET-2S-0A.....6A	2 iron units, 0-6 axes can be chosen
COMET-3S-0A.....6A	3 iron units, 0-6 axes can be chosen
COMET-4S-0A......6A	4 iron units, 0-6 axes can be chosen
COMET-5S-0A......6A	5 iron units, 0-6 axes can be chosen
COMET-6S-0A......6A	6 iron units, 0-6 axes can be chosen
COMET-7S-0A......6A	7 iron units, 0-6 axes can be chosen
COMET-8S-0A......6A	8 iron units, 0-6 axes can be chosen

COMET series Main specification
Power	AC85V AC264V
Air supply	4-5 kg/cm2
Acceptable wire	Ø0.4mm - Ø1.0mm
Program	100 P00-P99 999 steps/program
Solder parameter	300 conditions WK100 - WK399 32 steps (free combinations)
Setting Temperature	0-500°C
Heater capacity	100W, 130W
External I/O	In: 16, Out: 16
Move area
	X axis	200, 300, 400, 500, 600mm
	Y axis	200, 300, 400, 500, 600mm
	Z axis	50, 100, 150mm
	4-6 axes	Appropriately chosen
Options	Work bench, Safety cover Area sensor Turn table, Dial table Twin shuttle CCD camera position calibration

COMET-4S-3A Set up example:

4 iron units, XYZ 3 axes
X=200m, Y=200mm, Z=50mm with work bench and safety enclosure

COMET-8S-2A Set up example:

8 iron units, XY 2 axes
X=200mm, Y=200mm, with table

JS Sereis Servo Scara Robot

The combination with Servo Scara Robot and TERRA soldering unit

JS Servo Scara Robot Main Specification
-	JS250	JS350	JS450	JS550
J1 Arm	100 mm	125 mm	225 mm	325 mm
J2 Arm	150 mm	225 mm	225 mm	225 mm
Z axes	150 mm	150 mm	150 mm	150 mm
R axes	±360°	±360°	±360°	±360°
Max Payload	4 kg	6 kg	6 kg	6 kg
Max speed	4200mm/s	6300mm/s	5600mm/s	6200mm/s

FS003N 6 axes Articulated Robot

This compact unit offers 6-axis high function performance to handle PCB's and components for soldering, component replacement and automating repetitive tasks.
The robot's main unit weighs an easy-to-handle 20 kg and they can even be mounted on the floor, wall or ceiling. In spite of the small size, they are equipped with fast accurate and sturdy 6-axis arms for ensuring high reliability and precision. The robot can withstand most operating environments in the industry. There is no need to worry about a stop position when the power is turned off as all six axes have brakes.

APOLLO SEIKO/KAWASAKI FS003N
Arm Type		Articulated
Degrees of Freedom		6 Axes
Axis Work Envelope	Axis	Max. Stroke	Max. Speed
	JT1: Arm rotation	±160°	360° /S
	JT2: Arm out-in	+150° ~ -60°	250° /S
	JT3: Arm up-down	+120° ~ -150°	225° /S
	JT4: Wrist swivel	±360°	540° /S
	JT5: Wrist bend	±135°	225° /S
	JT6: Wrist twist	±360°	540° /S
Max. Reach		620mm (Distance from JT1 to JT5)
Max. Payload		3kg
Moment	JT4: Wrist swivel	5.8Nm
	JT5: Wrist bend	5.8Nm
	JT6: Wrist twist	2.9Nm
Moment of Inertia	JT4: Wrist swivel	0.12kgm²
	JT5: Wrist bend	0.12kgm²
	JT6: Wrist twist	0.03kgm²
Position Repeatability		±0.05mm (At wrist flange surface)
Max. Linear Speed		6000mm/s (At wrist flange surface)
Mass		20kg (Excluding option)
Body Color		Munsell 10GY9/1 equivalent
Installation		Floor, Ceiling or Shelf mount
Environment	Ambient Temperature	0~45°C
	Relative Humidity	35~85% (No dew, nor frost allowed)
	Vibration	Less than 0.5G
	Other	The robot installing place should be free from: inflammable or corrosive liquid or gas electric noise interference
Option		Wall Mounting (Max. Payload: 2kg) Restriction of motion range (mechanical): JT1 (45! pitch) External sensor harness (4 circuits)	1 Double solenoid valve 2 Double solenoid valves 1 Single solenoid valve 2 Single solenoid valves

Floor, Wall, Ceiling mount

Laser Cutting Wire Stripper WL1064

There are three laser type models available in a combination of C02, YAG and fiber laser diode along with an X & Y two axes moving stage. Non-contact laser cutting achieves precise, consistent, high quality cutting for fine wires, coaxial cables and mulit-layer lines etc.

Specification:

Laser type and power
Laser	C02 type	10W/30W/60W
	Fiber Laser	20W
	Diode end-pumped YAG	10W, 15W
Cooling method		Air
Cutting speed		0 - 200mm/s
Repeating precision		±0.02mm
X axis moving distance		400mm
Y axis moving distance		150mm
Power		220V/50Hz
Power consumption		Max 1000W
Size		970 X 300 X 408mm

XY Stage Operation Display:

Applications:

Flat cable
Round cables laid flat

End-pumped LD Laser Marker, 10SG-MKDP1064

The 1-SG laser marker is equipped with an imported semi-conductor laser reactor. The system has a small, steady and reliable facular along with high marking precision. Achieving the perfect laser mark is a simple process with the user-friendly software interface. The system has been designed for low power consumption and low oeprating costs, even in a 24 hour full load operating environment. The software control system utilizes a WINDOWS interface and is compatible with files from design software platforms such as CORELDRAW, AUTOCAD etc. Graphic file formats such as PLT, PCX, DXF & BMP etc. and fonts (SHX, TIF) are directly supported by the software. The 10SG also marks automatic codes, sequence numbers, batch numbers, dates, 1D and 2D bar codes. The software can also mark figures on the opposite side of some materials.

Main advantages:

High speed fine detail marking.
Spot size does not vary with laser power.
Marks coated materials without damaging sensitive substrates.
Compact design and light weight
(The head and the controller is combined)
Diode expected life time up to 20,000 hours.
Low running cost in air cooling system.
User friendly Windows software for optimum marking performance.
Available as modules for production line integration or with choice of workstation for turnkey solution.

10SG-MKDP1064 Main Specification
Model No.	10SG-MKDP1064
Type	Nd:YV04
Wave length	1064nm
Nominal Power	10W
Beam Quality	M2 < 1.2
Q-switch frequency	5 - 100kHz
Pumping Source	Fiber coupled diode laser
Pulse width	12ns(@10kHz) 15ns(@20kHz)
Pulse Energy	Max. 550µJ(@10kHz)
Peak Power	Max. 45kW
Power instability	±1% ms (cw mode)
Guide Beam	Red laser diode wave length 635nm, 5mW
Max. Marking area	110mm X 110mm
Work distance	160mm
Repeatability	±0.001mm
Minimum line	0.1mm
Cooling	TE Peltier, Air cooling
Control Method	Analog Voltage(0-5V), RS232, TTL
Power Supply	AC90-240V, Single Phase
Power Consumption	1kVA
Environmental	+10°C~+35°C, 85% No frost
Size	810 X 500 X 490mm

TERRA Automatic Soldering Unit

The touch panel is utilized for display and parameter control. The large screen provides easy reading from a distance. The 297 soldering profiles can be customized to meet various soldering application requirements. The multiple power (AC85 ~ 264V) input has been designed for world-wide factory use and easy transfer to overseas facilities.

TERRA Specification
Power		AC90V~AC264V
Air supply		4~5kg/cm²
Solder type		ø0.4~ø1.6mm Select 1 type Up to ø1.2mm for ZSB Geyan
Solder conditions		297 conditions (point 198 & slide 99)
Setting temperature		0~500°C
Heater capacity		100W, 130W
Solder step		9 steps
Wait temperature		250°C(Adjustable)
External Start box		Option
Weight	Controller	3.8kg
	Feeding Unit	0.8kg
	Iron Unit	0.5kg

TERRA

Configuration:

TERRA-CO dimensions

RSP dimensions

LUNA Automatic Soldering Unit

The touch panel is utilized for display and parameter control. The large screen provides easy reading from a distance. The 7 soldering profiles can be customized to meet typical soldering applciation requirements. The multiple power (AC85 ~ AC264V) input has been designed for world-wide factory use and easy transfer to overseas facilities.

LUNA
Power		AC90V~AC264V
Air supply		4~5kg/cm²
Solder type		ø0.4~ø1.6mm Select 1 type Up to ø1.2mm for ZSB Geyan
Solder conditions		7 conditions (point 4 & slide 3)
Setting temperature		0~500°C
Heater capacity		100W, 130W
Solder step		9 steps
Wait temperature		250°C(Adjustable)
External Start box		Option
Weight	Controller	3.5kg
	Feeding Unit	0.8kg
	Iron Unit	0.5kg

LUNA-L

Configuration:

LUNA-S

LUNA-LCO dimensions

RSP dimensions

ZSB-10/16 Zero Solder Ball Feeder

The ZSB feeder has been designed for high quality environments such as automotive, coils, speaker and highly technical PCB soldering.

ZSB-10/16
ZSB-10(100-115V)	0.4mm~1.0mm
ZSB-10(220-240V)	0.4mm~1.0mm
ZSB-16(100-115V)	1.0mm~1.6mm
ZSB-16(220-240V)	1.0mm~1.6mm
Weight Size Power consumption	1.5kg 190(W) X 85(D) X 80(H)mm 50VA

The built-in roulette cutting blade makes evenly spaced holes while precisely feeding solder wire. During soldering, flux is released evenly through these holes. This provides consistent flux coverage without spattering and allows solder to melt on a clean, active surface.

Comparison Test Results

1a. Solder ball spreading test with ZSB feeding unit

1b. Solder ball spreading test without ZSB feeding unit

Test Results

SSA, SSB Solder Feeding Unit

SSA/SSB main specification
Power	AC100V 50/60Hz
Motor	DC motor 5W
Sodlering speed	13mm/sec~30mm/sec
Soldering dia.	ø0.4mm~2.0mm
Weight	1.5kg

SSA has a built-in motor controller.
The solder can be fed forward or reverse and can be controlled by an external controller(PLC etc.)

Forward drive is adjustable with speed controller. Solder clog and shortage sensor are standard features.

Vari-tap type simple temperature controller is built-in to detect temperature without a sensor.
The solder wire feed length is controlled with a timer. This can be fed by pressing the trigger on the iron unit.

Iron Unit

Manual Soldering Station, TTM-3000N

The high-powered soldering station provides 100 watts of soldering power. The extremely fast heat up and temperature recovery along with the ability to integrate N2 gas make the TTM-3000N ideal for lead free soldering applications. The N2 gas can be pumped directly into the TTM-3000N via the ALN-005 N2 generator or factory supplied Nitrogen. The N2 gas is pre-heated as it passes directly over the iron tip heating element, the N2 is delivered directly to the solder joint via the patented N2 flow-through itron tip. Statistical temperature data can be downloaded to a PC using an optional USB cable. Two iron units with individual temperature control can be connected to the TTM-3002N model. This reduces overall "per station" costs.

TTM-3000N Main Specification
Power	AC90-264V Single phase
Heater capacity	100W (DC48V)
Grounding resistance	Less than 2Ω
Temp. Control	PID control
Control interval	0.1 second
Size	110(W) X 115(D) X 135(H)mm
Weight	2 kg
Max. Power consumption	150W

DCN iron cartridge

Options:

#TTM-3000N-USB

USB cable for data download
#TTM-3002N

Station for 2 iron heads
#ALN-005

Nitrogen gas can be taken from the generator.
*Compressed air supply is required.

TTM-1000H Manual Soldering Station

The tip is heated up by high frequency current and keeps the soldering temperature constant. It is ESD safe and has very low maintenance costs as the tip only needs to be replaced.

TTM-100H
Power		AC100, AC115V, AC220V
Setting temperature		200~420°C
Heat capacity		90W
Output power		36VAC, 400KHz High frequent current
Temp. consistency		±2°C(No load)
Raising Time		25 sec. (300°C)
Weight	Controller	2.5kg
	Iron unit	0.1kg
	Iron stand	1.0kg

TTM-100H iron unit

Standard tip list

TOP

Contract Manufacturing Sector

Multiple Iron Head Soldering Robot, COMET Series

COMET series Line up

COMET series Main specification

COMET-4S-3A Set up example:

COMET-8S-2A Set up example:

JS Sereis Servo Scara Robot

JS Servo Scara Robot Main Specification

FS003N 6 axes Articulated Robot

APOLLO SEIKO/KAWASAKI FS003N

Laser Cutting Wire Stripper WL1064

Specification:

Laser type and power

XY Stage Operation Display:

Applications:

End-pumped LD Laser Marker, 10SG-MKDP1064

10SG-MKDP1064 Main Specification

TERRA Automatic Soldering Unit

TERRA Specification

TERRA

Configuration:

TERRA-CO dimensions

RSP dimensions

LUNA Automatic Soldering Unit

LUNA

LUNA-L

Configuration:

LUNA-S

LUNA-LCO dimensions

RSP dimensions

ZSB-10/16 Zero Solder Ball Feeder

ZSB-10/16

Comparison Test Results

Test Results

SSA, SSB Solder Feeding Unit

SSA/SSB main specification

Iron Unit

Manual Soldering Station, TTM-3000N

TTM-3000N Main Specification

DCN iron cartridge

Options:

TTM-1000H Manual Soldering Station

TTM-100H

TTM-100H iron unit

Standard tip list